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Fanuc alarm

OT0506 Overtravel (Hardware Limit Switch)

An axis hit its physical overtravel limit switch.

Stops the machineFanuc 0i, 16i/18i/21i and 30i/31i/32i controls

What it means

An axis hit its physical overtravel limit switch. The machine went past its soft limits and tripped the switch at the end of travel.

Common causes

  • Reference position lost or soft limits changed
  • Limit switch or its dog damaged, loose or full of chips
  • Coolant in the limit switch
  • Crash

What to check first

  1. Use the overtravel release button (if your machine has one) and jog off the switch in the opposite direction
  2. Look at the switch and its trip dog for damage or chips
  3. Find out why the soft limit didn't stop it first

Lock out the machine before reaching into it. Never bypass a door switch or interlock to clear an alarm.

When to call a repair tech

Call a tech if the switch is damaged, the alarm won't clear, or the axis went past its soft limits for no clear reason.

Repair companies that work on Fanuc

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Quick answers

What does Fanuc alarm OT0506 mean?

An axis hit its physical overtravel limit switch. The machine went past its soft limits and tripped the switch at the end of travel.

What causes Fanuc alarm OT0506?

Reference position lost or soft limits changed. Limit switch or its dog damaged, loose or full of chips. Coolant in the limit switch. Crash.

How do I fix Fanuc alarm OT0506?

Use the overtravel release button (if your machine has one) and jog off the switch in the opposite direction. Look at the switch and its trip dog for damage or chips. Find out why the soft limit didn't stop it first. Call a tech if the switch is damaged, the alarm won't clear, or the axis went past its soft limits for no clear reason.

Alarm numbers and text can differ by control model, software version and machine builder. This page is a starting point from people who have worked on these machines, not a replacement for your machine builder's manual.

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