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Fanuc alarm

OT0500 Overtravel (Soft Limit)

An axis tried to move past its software travel limit.

Usually an operator fixFanuc 0i, 16i/18i/21i and 30i/31i/32i controls

What it means

An axis tried to move past its software travel limit. 500 is the plus direction, 501 the minus direction. The machine stopped before hitting anything.

Common causes

  • Wrong work offset or tool length offset
  • A program error or a move to the wrong position
  • Jogging too far
  • Reference position lost after a battery problem

What to check first

  1. Jog the axis back the other way, then reset
  2. Check the work offset and tool length offsets the program uses
  3. Run the program in single block near where it stopped
  4. If it happens on moves that always worked, check for an APC (300) alarm

Lock out the machine before reaching into it. Never bypass a door switch or interlock to clear an alarm.

When to call a repair tech

Usually an operator fix. Call a tech if the limits seem to have moved or the machine lost its zero.

Repair companies that work on Fanuc

See all Fanuc repair

Quick answers

What does Fanuc alarm OT0500 mean?

An axis tried to move past its software travel limit. 500 is the plus direction, 501 the minus direction. The machine stopped before hitting anything.

What causes Fanuc alarm OT0500?

Wrong work offset or tool length offset. A program error or a move to the wrong position. Jogging too far. Reference position lost after a battery problem.

How do I fix Fanuc alarm OT0500?

Jog the axis back the other way, then reset. Check the work offset and tool length offsets the program uses. Run the program in single block near where it stopped. If it happens on moves that always worked, check for an APC (300) alarm. Usually an operator fix. Call a tech if the limits seem to have moved or the machine lost its zero.

Alarm numbers and text can differ by control model, software version and machine builder. This page is a starting point from people who have worked on these machines, not a replacement for your machine builder's manual.

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